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A concentrated sugar (or sugar-substitute) solution with the active ingredient fully dissolved. Clear, viscous, no settling. Works when your active is water-soluble and chemically stable in an aqueous solution over the intended shelf life. Most cough and cold formulations use this format.

A powder blend that's reconstituted with water by the pharmacist or patient shortly before use. Used when the active ingredient — commonly antibiotics — isn't stable in liquid form over a normal shelf life. Once reconstituted, shelf life drops sharply, which is exactly why the dry format exists.

The active ingredient is insoluble in the liquid base and stays dispersed as fine particles rather than dissolving. Requires "shake well before use" — a suspending agent keeps particles from settling into an unresuspendable cake. Used when the active simply won't dissolve, which rules out the syrup format entirely.

Active ingredients, sweeteners, preservatives, and flavouring agents are tested for identity and purity. The base vehicle — purified water with sugar or sugar-substitute — is prepared and tested for microbial load before any active ingredient is added.

For syrups, the active is dissolved fully under controlled mixing. For suspensions, the active is milled to the correct particle size and dispersed with a suspending agent to prevent rapid settling. This step determines whether the finished product will actually resuspend properly on the shelf months later.

Preservative system is added at validated concentration — critical for microbial control over the product's shelf life, especially for sugar-free or low-sugar formulations where sugar itself isn't providing preservation. Flavour and colour are added last to avoid interaction during earlier mixing stages.

Final viscosity is checked against the approved specification. The batch is filtered to remove any undissolved particles (for syrups) or checked for correct particle size distribution (for suspensions) before moving to filling.

pH, viscosity, assay, preservative efficacy, and microbial testing run on the finished batch before release. Certificate of Analysis is generated. No batch proceeds to bottling without QC clearance.

QC-cleared liquid is filled into your branded bottles at controlled fill volume, capped with tamper-evident closures, and packed with measuring cup or dosing syringe as required. Dispatched PAN India with batch documentation.

Light-protective — standard for light-sensitive active ingredients. 30ml to 200ml sizes with tamper-evident caps.

Lightweight, shatterproof — common for pediatric and OTC formulations. Available with child-resistant caps.

Dosing cup or oral syringe included with every bottle — required for accurate pediatric dosing, packed alongside the finished product.
We run actual preservative efficacy testing rather than assuming a formula "should" work based on standard concentrations. This catches under-preserved sugar-free formulations before they become a shelf-life problem for your brand.
Suspensions that resettle into a hard cake are a formulation and milling problem, not bad luck. Our particle size control and suspending agent selection are handled at the process stage, not fixed after a failed batch.
Whether your product needs a fully dissolved syrup, a reconstitutable dry syrup, or a dispersed suspension, one manufacturing relationship covers your full liquid oral range.
Flavour masking, accurate low-dose delivery, and child-resistant packaging are handled specifically for pediatric syrup and cough syrup manufacturer projects — not treated as a smaller version of an adult product.
As a herbal syrup manufacturer and ayurvedic syrup manufacturer, and as a tonic manufacturing company, we run the same pH, viscosity, and microbial testing panel used for pharmaceutical cough syrups. We don't apply a lower standard to herbal formulations.
As a private label syrup manufacturer, small first-order clients and established recurring brands get the same manufacturing process and QC discipline. Certificate of Analysis issued automatically with every batch.
| Test Parameter | What It Confirms |
|---|---|
| pH Testing | Product within the correct range for stability and preservative effectiveness |
| Viscosity | Consistent pour and dosing characteristics matching the approved reference |
| Assay (Active Ingredient Potency) | Active ingredient content matches label claim within accepted limits |
| Preservative Efficacy Testing | Preservative system actually protects against microbial growth over the shelf life |
| Sedimentation / Resuspendability (Suspensions) | Product resuspends easily on shaking — doesn't form an unbreakable cake |
| Reconstitution Testing (Dry Syrups) | Powder dissolves cleanly and uniformly when water is added, without lumping |
| Microbial Limits | Bioburden within acceptable limits — critical for water-based, sugar-containing formulations |

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